Die Casting

Die Casting

We are providing custom die-cast parts to companies in a variety of industries and regions. The basic die casting process involves pushing molten metal into a metal mold called a “die.” Die casting is one of the most used methods for producing high-quality parts for a variety of applications. Almost every industrial industry relies on die casting for various components.

What Is Die Casting?

While die casting parts involves higher initial costs compared to some casting methods, it tends to result in lower per-unit costs for high-volume production. Other benefits include smooth finishes, durable products, and a reduced need for some secondary machining processes. This process involves multiple steps. The first step is the creation of the mold. The die is created based on a prototype or pattern, allowing for the rapid production of identical parts. During the production process, the die is prepared with a lubricant, which helps to control temperatures while making it easier to remove the casting. The two die halves are pressed together. Molten metal is then forced into the cavity created by the dies. After the casting solidifies, the die is opened and the part is ejected.

Is Die Casting Right for Your Product?

Die casting may not be the perfect solution for every project. At The Federal Group, we offer a wide range of metal casting services, including:

• Investment casting
• Rapid prototype casting
• Sand casting
• Lost foam casting
• Lost wax casting
• Centrifugal casting
• Permanent mold casting

Some projects may also benefit from metal stamping or forging instead of die casting. The choice depends on a variety of factors, including the size and geometry of the part. Here is a closer look at how die casting compares to a few of our other metal fabrication services.